A HISTORY OF CARTERS' KNOTTINGLEY BREWERY
VOLUME ONE | Chapter 2
by Dr. TERRY SPENCER B.A.(Hons), Ph D.
THE MILL CLOSE BREWERY (1808-1850)
The names of the architect and builder of the Mill Close brewery
established by Gaggs, Carter & Co., in 1808, are not known. Indeed,
since the demolition of the brewery in the 1960s nothing remains to
indicate the appearance of the site other than a sparse number of
photographs and generalised site plans. The material reveals a compact
site with the brewery buildings occupying three sides of a rectangular
area about one acre in extent with the Carter residence, Lime Grove, situated at the southern
edge of the complex.
Somewhat surprisingly, given Edward Gaggs' association with the local
limestone trade and the fact that this material, being plentiful and
cheap, was used exclusively for vernacular buildings until well beyond
the mid nineteenth century, the brewery was built of brick with a stone
clad roof. To the north side of the brewery, dominating the site by its
height and density, was a four storey tower block topped by an iron
tank, with other buildings connected thereto, situated along two
opposite sides of the site.
In the opinion of one authority on brewery history, based upon
examination of the photographic material,
"The tower is almost certainly the brewing house and seems to have a paucity of windows of rather early date, probably not iron or steel framed so that more windows would have weakened the structure. The tank on the roof would have been the cold liquor tank for holding the brewing water drawn from the well. The top storey of the tower [is] blind. It held the hot liquor tank in which the brewing water was held ready for mashing. The normal sequence of plant in descendingorder, would be a mill room for grinding the kilned malt into grist, feeding via a grist hopper into the mash-tun from whence the liquid extract was drawn off into the copper which in this case one would expect to be either at the foot or in an adjacent copper house." (1)
The buildings adjacent to the tower block included fermenting and
cooling rooms and a racking room in which the barrels and bottles were
filled. Near to the Carter residence were the original malt kilns, the
wooden chimney and cowl of which identify them as being of typical early
nineteenth century design. The building is a long single storey
construction. The connecting building is the malt store. A tall wooden
structure next to the malt house is the grain elevator used to hoist the
green barley into the malt house. A further malt house, situated next to
the tower on its western flank, shows a truncated pyramid roof which
probably indicates the reconstruction work known to have been undertaken
by the brewery architects, Davison, Inskip & Mackenzie, London, in 1883.
(2) The lay-out suggests an archetypal version of the 'tower' design
which characterised brewery construction throughout the nineteenth
century. Such a design enabled all the stages of production to be
undertaken within a compact area, using natural progression aided by
gravitational principles, to assist the movement of bulk materials and
liquids during the productive process.(3)
The gravity based system was in common usage prior to the introduction
of steam power. At that period pumps were driven by millwork that also
ground the malt and stirred the mash, connected to a horse engine which
was probably worked by the dray horses. Initially, the adoption of steam
power was constrained by the requirement to pay a 'premium' or royalty
to Boulton & Watt who held the patent rights. With the expiration of
Watt's master patent in 1800, the 'premium' no longer applied. The
records of Boulton, Watt & Co., and other manufacturers who, freed from
patent restrictions, came into existence about that time, show that
breweries were amongst the earliest customers purchasing rotative steam
engines with a nominal capacity of eight horsepower.(4)
Being purpose-built by a well capitalised company with the prospect of
good financial return, it is most probable that the new Knottingley
brewery utilised steam power from the outset. Latter day photographs
reveal an obviously reconstructed chimney stack with a square base and a
rounded upper section. The original square, brick-built chimney was
probably heightened to accommodate the introduction of more powerful
plant, probably in the late 1860s when sundry improvements are known to
have taken place. (5) There is, unfortunately, no record of the type of
storage vessels used at the brewery during the early period. The
renowned engineer, John Smeaton, consulted by Whitbreads the large
London brewery, recommended the construction of subterranean storage
vats, lined and partitioned by non-calcareous limestone, obtainable from
the Wakefield district and commonly used to pave the streets of the
Capital. Smeaton advocated the plugging of the joints by a compound of
sand, white lead and linseed oil, the work being undertaken by ships'
caulkers. (6) Smeaton was a frequent visitor to Knottingley and district
during the late eighteenth century when he was engaged by the Aire &
Calder Navigation Co. to survey the local waterway. It may not be too
fanciful, therefore, to suggest local knowledge of his system which,
together with the proximity of suitable stone and the presence of
caulkers in the locality, may have been utilised in the construction of
the storage vats at the Knottingley brewery. (7)
Country breweries were often sited close to waterways which could be
utilised to drive millwork or the steam engines of a later date or serve
as a supply route for raw materials and finished goods. Initially,
Knottingley brewery had direct access across the adjacent fields to the
nearby river Aire. The cutting of the Aire and Calder Canal between
1821-26 brought the waterway even nearer to the brewery site and
conferred an additional benefit by permitting the company regular use of
the canal without regard to the vagaries of flood and tide and the minor
hinderances previously associated with river traffic.
The availability of water for use in the process of production was, of
course, an important consideration in siting the brewery. The necessary
supply was abstracted from a bore hole drilled to a depth in excess of
400 feet in the underlying magnesian limestone. The water was obtained
from the same strata as that utilised by the Tadcaster breweries, and
having high levels of hardness and an abundance of carbonates and
bicarbonates, was ideally suited to the production of beer. (8)
Throughout the three decades following the establishment of the brewery
the partners sought to consolidate the reputation of the company for
financial stability and quality wares for quality and reputation sold
beer and were attributes jealously guarded by a good brewer. (9)
The retirement of Mark Carter in 1836 marked a complete break in the day
to day management of the firm for he returned to Howden where he lived
until his death in May, 1853. Thus, although Edward Gaggs remained a
partner in the company until his death in 1840, the accession of Mark
Carter's eldest son, John, as head of the firm signified a new era in
the development of the business.
Under John Carter a new phase of business expansion occurred which was
accompanied by a gradual but increasing degree of refinement in the
administrative system of the company. It is no coincidence that from the
date of John Carter's control business records of increasing number and
sophistication appear. The expansion of the business and the refinement
of the administrative structure of the company were to a considerable
extent dictated by the rapidity of the socio-economic and technical
changes taking place within the country during the third decade of the
nineteenth century. Indeed, it may well be that the recognition of the
pace of change and the need for a new generational approach to the
problems posed informed Mark Carter's decision to hand over the running
of the brewery to his son. The foremost technological element promoting
business expansion was the introduction of the railways and the
development of a national rail system produced by the boom of the 1840s
the effect of which was to revolutionise trade and communication. The
railways facilitated the speedy despatch of materials and goods whilst
simultaneously reducing the cost of transportation. In addition, the
introduction of passenger services increased social mobility and thereby
produced the potential for widened areas of distribution through new
retail outlets. Prior to 1840 postal communication had depended upon the
extensive and efficient but comparatively slow mailcoach service. The
advent of the railway system, allied to the spread of the electric
telegraph (to which Knottingley brewery paid an annual subscription
following its introduction locally) (10) and the introduction of the
penny post, together with the abolition of newspaper duty in 1836,
stimulated and accelerated communication, resulting in a huge upsurge in
business transactions.
In terms of the brewing trade a further stimulus was the proliferation
of small beerhouses which had opened following the enactment of the Beer
Act of 1830. Known colloquially as the 'Wellington Act' after the head
of the government which promoted it, the legislation had been formulated
with the intention of curbing the growing dominance of the trade by
common brewers and collusion with the local justices which underpinned
it. Ironically, the Act had the opposite effect to that intended by its
framers. Many who could afford the two guinea licence fee required by
the Act lacked either the knowledge or the facilities or the money to
obtain the necessary utensils and commodities to enable them to produce
their own brew. Furthermore, they were unable to compete either
economically or qualitatively and were therefore thrown into the arms of
the common brewers from the outset. Yet despite the increase in brewery
controlled public houses, Knottingley brewery probably followed the
national trend, being sustained in the early decades by the growth in
the number of individual customers attendant upon the decline in
domestic brewing. (11)
To judge from the ongoing prosperity of the Knottingley brewery the
general economic depression of the Napoleonic wars and the post war
decade had little adverse effect upon the company. Thereafter, apart
from a sight blip during the 'hungry forties', an increase in material
comfort of the growing urban population took place, resulting in a
substantial rise in per capita spending. Greater affluence resulted in a
rise in the consumption of beer as people of humble means began
increasingly to frequent public houses, thereby stimulating the need for
more retail outlets and a widening opportunity for common brewers to
service them. (12) Private agreements between brewers and publicans were
easily facilitated for apart from the oft needed financial assistance
afforded by the former were social considerations. Brewers were drawn
from and therefore moved within the same social circles as local
magistrates, a fact made evident by the social relationship between the
Carters and William Moorhouse, a Knottingley based landowner,
businessman and Justice of the Peace. Indeed, had not the law of the
land prohibited common brewers from serving on the bench, John Carter
would, himself, have been an appointed magistrate.(13) As a result of
this social affinity, a publican who enjoyed the patronage of a brewer
had a valuable ally when appearing at the brewster sessions. Such was
the case in regard to the numerous small beerhouses which came into
existence as the result of the 1830 Act. Initially, the magistrates were
denied licensing control over such establishments. Together with the
local clergy they regarded beerhouses in an unfavourable light,
considering them to be potential centres of social disaffection and
crime, a realistic fear given the degree of urban squalor, social and
industrial unrest which characterised the second quarter of the
nineteenth century. Within a decade, however, the majority of beerhouses
had either ceased to exist or had become transformed into licensed
premises under the aegis of brewer and magistrate. For such reasons
breweries began to show greater interest in the development of public
sales and the exercise of control over their retail outlets, finally
becoming increasingly a acquisitive at a time when premises were
numerous and easily obtained. It is against this background that the
expansionist policy of John Carter was implemented.
The monopoly of the local brewing trade enjoyed by Gaggs Carter & Co.
during the early years was challenged in the second quarter of the
nineteenth century by the establishment of other breweries within the
town. Two rival concerns were operational at Knottingley from around
1830, those of William Bywater and Edward Long. Bywater was a general
practitioner who lived at Cow Lane on the site subsequently named as the
Ash Grove surgery. The site remains in use as the town's surgery to this
day although the original buildings including the brewhouse were largely
demolished and rebuilt some years ago.
Long, in common with Edward Gaggs, was a limestone merchant within the
town. Both the rival brewers, being men of substance, were prominent in
the town's public affairs. Long was a member of the Select Vestry from
the 1830s to 1857, serving as Surveyor of Highways, 1842-44, and Bywater
was a Vestryman between 1849-53 and was frequently appointed as the
town's Medical Officer during his career. (14) The Cow Lane brewery
seems to have had a relatively short existence. The business is first
mentioned in various trade directories between 1838-48 but had ceased
trading sometime before Bywater's death in 1857. (15) The brewery
associated with Edward Long has been identified as that situated at the
Old Hall, being the same premises that were occupied by Gaggs, Carter &
Co., between 1801-08.(16) Again, there is no reference to Long's brewery
before 1838 and by 1848 his name had disappeared from the trade
directories, being replaced by that of Silvester Atkinson who is stated
to be resident at Racca Green.(17) Atkinson is shown as trading from the
Old Hall site, which at first glance suggests that he had merely taken
over the site previously operated by Long. As the Old Hall had earlier
been sold to Long by Atkinson and was in fact demolished in 1843 (18) it
is obvious that the Old Hall from which Silvester Atkinson operated
after 1843 could only be the former manor house of the Ingrams, built to
replace the Wildbore residence and subsequently purchased and
partitioned by Joseph Atkinson (19)
The name of William Hirst is recorded as a brewer at Hill Top in the
early decades of the nineteenth century. (20) Hirst occupied a site
adjacent to the Swan Inn, part of the former mansion of the Ingram
family. (21) The premises may have been occupied by Silvester Atkinson
following Hirst's retirement which appears to have occurred about 1840.
In that year John Carter obtained the leasehold on a property consisting
of five cottages situated at Hill Top, one of which had recently been
used as a beerhouse. (22) It may well be that Hirst's brewing activity
was undertaken solely for the purpose of supplying the said beerhouse.
At the time of the 1841 Census Hirst was recorded as being a person of
independent means, aged sixty years. The connection with John Carter was
a well established one, Carter being the Trustee of Hirst's estate. The
Census Return of 1861 records Maria Hirst as a "retired brewer's widow"
and following her death in 1871 her residual estate was administered by
John Carter. (23)
There seems little doubt that the establishment of the rival breweries
occurred in consequence of the Sale of Beer Act (Wellington's Act) of
1830, being prompted by the proliferation of small beerhouses in the
district. In Knottingley alone the nineteen public houses were
supplemented by twenty five beerhouses within a few few years of the
passing of the Act. (24) Bywater and Atkinson had each more stable
retail outlets in the form of fully licensed public houses. Bywater
owned the Greyhound Inn, Banks Lane, and Atkinson the Wagon & Horses,
Aire Sreet and the beerhouse in Sunny Bank, named the Boat and in the
following decade, the Roper's Arms, Sunny Bank, while his brother,
Joseph, owned the (White) Swan, Hill Top. (25) The newly sprung
breweries and beerhouses were speculative ventures, however, and were
unable to compete with the larger, longer established and better
organised system operated by the Gaggs, Carter partnership. By 1859 the
beerhouse 'boom' had passed, only four being recorded in the valuation
list of that year. (26)
The brief period of trade rivalry seems not to have damaged the Gaggs/Carter
business interest. Indeed, the Bywater and Gaggs families were socially
close with the former naming a son who died in infancy in 1835,
Christopher Gaggs Bywater. (27) The Carters also shared common social
links with the Bywaters and following the demise of William Bywater's
sole surviving son, Thomas, in 1871, the widow of his deceased elder
brother, John, married John Carter, thereby incorporating the Bywater
estate into that of the Carters.(28)
NOTES:
(1) I am indebted to Mr Ray Farleigh of Parkstone, Poole, Dorset, ex employee of
Eldridge, Pope's Brewery, Dorchester, and a member of the Brewery History Society
for his analysis of the photographic material concerning Knottingley Brewery and Also to
Mr David Parry for his kind assistance.
(2) Brewers' Journal, August, 1883. Lovett. M. 'Brewing & Breweries', Shire Publications
Ltd., (1981) pp3-4 for a full description of the brewing process
(3) Monckton. A.H., 'A History of English Ale & Beer' (1966) p81 for a sectional diagram
of a typical nineteenth century tower brewery.
(4) I am indebted to Dr. M.T.Wright, Curator of Mechanical Engineering, Science
Museum, London, for his assistance concerning the development of steam engines and
their application to the brewing industry,
(5) C.A.E. Company Account Book, 1860-70, folio 193. Also, with grateful thanks to Mr
Ron Farleigh and Mr David Parry for their assistance.
(6) Mathias, op cit, pp59-60. Also, Corran,op cit,pp128-29.
(7) Forrest, op cit, p42. Also Blanchard (ed), op cit, volume 2, p79 for reference to
Smeaton's visits to Knottingley and district.
(8) I am indebted to Ms Helen Stephens and Ms Sarah Hepburn, Hydrologist, National
Rivers Authority, Leeds, for assistance and information concerning the Knottingley
Brewery water supply.
(9) Gorvish & Wilson, op cit, p207
(10) C.A.E. Company Account Book, 1860-70, folio 56.
(11) Gorvish & Wilson, op cit, p66
(12) ibid, p28
(13) c.f. John Carter's obituary in the Pontefract Telegraph, 28th October, 1873, For
details of legislative prohibition c.f. Mathias, op cit, p331
(14) Knottingley Select Vestry Minute Books, 1840-61, passim. For reference to the
appointment of Wiliam Bywater as town's Medical Officer c.f. Minute Book, 1852-61, p1.
(15) Burial Register, Knottingley Congregational Church, (Ref:CM/2). I am indebted to Mr
C.P.Dearden for this and other items of information concerning the Bywater family.
(16) White's Directory 1838.
(17) Slater's Directory 1848. Also W.Y.A.S., Wakefield, HW/264/210 for reference to
Atkinson family's ownership of the Old Hall prior to purchase by Samuel Maw Long, who
sold the estate in 1823. Following Long's bankruptcy twenty years thereafter the property
was repurchased by Robert Long OT/539/506 & OR/114/97, and the site was then sold
to Michael Bentley, limeburner of Knottingley in April 1844, OT/504/506. The site of the
Hall became a limestone quarry and remained in an abandoned state until the 1970s
when it was restored as the St. Botolphs Church gardens. Also c.f. Forrest, op cit, p43
(18) Forrest, op cit, p43.
(19) Knottingley Township Rate Book 1857, folio 7
(20) W.Y.A.S. Wakefield 669/438/456.
(21) loc cit. IG/559/572.
(22) loc cit. NT/554/439.
(23) C.A.E. John Carter's Private Ledger, 1869-73 (n.p.) Entries 16-2-1872 & 19-6-1872.
(24) White's Directory, 1838
(25) Knottingley Township Rate Book 1857, folios 7 & 8
(26) Knottingley Township Rate Book 1859, passim. The Knottingley & Castleford Trade
Directory recorded six beerhouses in the township in 1866.
(27) Burial Register, Knottingley Congregational Church, (Ref:CM/2) with
acknowledgements to Mr C.P.Dearden
(28) C.A.E. Private Rent Ledger, G.W.Carter & Heirs, 1906-45, folios 24 & 138.